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Self-cleaning coating could boost solar panel efficiency and reduce maintenance

Expanse of solar panels against blue sky

A transparent, water-repellent coating developed by researchers in Scotland, China and India could make solar panels self-cleaning and improve their power output.

The dual-layer coating repels water, dust and dirt without reducing the amount of light reaching the photovoltaic cells.

Dust, dirt and bird droppings all affect solar panel performance. Maintenance risks damaging the panels, is costly and sometimes a logistical challenge.

Dr Sudhagar Pitchaimuthu

Associate Director of energy materials and technology, Heriot-Watt University Research Centre for Carbon Solutions

Unlike many solutions on the market, it is made without forever chemicals, or per- and polyfluoroalkyl substances (PFAS).

The breakthrough is reported in the academic journal Colloids and Surfaces A: Physiochemical and Engineering Aspects.

Coating will reduce costs and resources required

Dr Sudhagar Pitchaimuthu, associate director of energy materials and technology at Heriot-Watt's Research Centre for Carbon Solutions (RCCS), said: “We have designed the coating so that it can be applied retroactively onto solar cells, as well as new panels.

“Dust, dirt and bird droppings all affect solar panel performance. Maintenance risks damaging the panels, is costly and sometimes a logistical challenge.

“Our clear, highly water-repellent coating works by combining a thin adhesive base layer with hydrophobic silica nanoparticles that lock into place as the material cures.

“The microscopic roughness created by these particles traps air at the surface, causing water to bead up and roll off, carrying dirt away with it.

“The result is a durable, transparent coating with strong self-cleaning performance.”

Our next focus is testing the coating in panels in extreme weather conditions, from Scottish winters with low temperatures and rainfall to desert conditions in Dubai.

Sanjay S. Latthe

Co-author of report, Vivekanand College, India

Built-in green credentials

The researchers deliberately chose to use silica and avoid PFAS for their coating, and it will use green ammonia during the manufacturing process.

Shanhu Liu, lead author from Henan University in China, said: “Silica is an abundant, low-cost and environmentally benign material derived from widely available resources such as sand and quartz.

“This makes it a more sustainable option than fluorinated polymers or rare metal oxides.

“We are investigating whether we could substitute conventionally produced ammonia with green ammonia, made from renewable hydrogen, as a sustainable chemical input.”

Innovation for solar energy industry

Solar is the fastest-growing source of electricity worldwide and accounts for around five percent of global electricity production.

Sanjay S. Latthe, co-author from Vivekanand College in India said: “Improving the performance of solar cells and panels could have an incredible cumulative effect.

“Over the past 20 years, a range of coatings have been brought to market, but they all have limitations.

“Our next focus is testing the coating in panels in extreme weather conditions, from Scottish winters with low temperatures and rainfall to desert conditions in Dubai.

“We should have our product to market within five years, if not sooner.”

The team published their results in the journal Colloids and Surfaces A: Physiochemical and Engineering Aspects.

The research was supported by the National Natural Science Foundation of China, the State Key Laboratory of Water Pollution Control and Green Resource Recycling Foundation, the Petro-China Research Institute of Petroleum Exploration and Development and the Seed Money Scheme from Vivekanand College, Kolhapur.

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Sarah McDaid